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Suzuki DR650S and DR200S Key Replacement

Suzuki's air-cooled dual-sports use plain cut keys and have no immobilizer.

  • Motorcycles and scooters only
  • We come to your bike
  • Keys cut and programmed on site
  • Proof of ownership required
Quick answerSuzuki's air-cooled dual-sports use plain cut keys and have no immobilizer. The DR200S owner's manual describes a pair of identical ignition keys, a three-position ignition that also locks the steering, and a fuel tank cap that locks with the same key. Lose the key on one of these and the fix is a new key cut where the bike is parked.

Suzuki DR650S and DR200S key quick facts

  • The DR200S owner's manual says the motorcycle comes equipped with a pair of identical ignition keys.
  • The DR200S ignition switch has three positions: OFF, ON and LOCK.
  • LOCK is the steering lock: bars all the way left, push the key down, turn it to LOCK and remove it.
  • The DR200S fuel tank cap opens with the ignition key turned counterclockwise, then the cap itself turns counterclockwise and lifts off.
  • The DR200S manual covers seat removal as a maintenance job together with the frame covers, and describes no seat lock.
  • The DR650 is carbureted and uses a plain mechanical key with no immobilizer.

Suzuki DR650S and DR200S key types by year

YearsModelsKey typeChipNotes
1996 onwardDR650SE, also sold as DR650Smechanical cut keynoCarbureted, no immobilizer. Cut to the lock or to the key number, with no programming. The owner's manual lists a fuel tank cap and a helmet holder among the controls.
1996 onwardDR200SE, later DR200Smechanical cut key, pair of identical keysnoThree-position ignition with steering lock. Locking fuel tank cap on the same key.

Simple bikes, simple keys

The DR650SE dates from 1996 and is also sold as the DR650S. The DR200SE dates from the same year and later became the DR200S. Both are carbureted singles, and neither has an immobilizer between the key and the engine. A key that matches the lock is a working key.

Dual-sport use is hard on keys and locks. Dirt, water and the odd drop all reach the ignition switch and the fuel cap, and a key that has worn until it only works when wiggled is a sign to have a fresh one cut before it fails away from home.

Need a key for your DR650?

Call or text with the year and where the bike is parked.

DR200S ignition and steering lock

Suzuki's DR200S manual lists three positions for the ignition switch. In OFF every circuit is cut and the key comes out. In ON the ignition circuit is complete, the headlight and taillight come on by themselves, and the key is held in the switch.

The third position, LOCK, is the steering lock. You turn the handlebar all the way to the left, push the key down, turn it to LOCK and take it out. The manual suggests moving the handlebar left and right afterwards to check it has engaged, and if the key will not go to LOCK easily, nudging the handlebar slightly to the right while you turn.

The DR200S fuel cap

The DR200S tank cap is a twist-off cap with a lock in it, which works differently from the hinged caps on Suzuki's street bikes. To open it, insert the ignition key and turn it counterclockwise, then turn the whole cap counterclockwise and remove it. To close, fit the cap and turn it clockwise, then turn the key clockwise and take it out.

A cap like this sits in the open on top of the tank. If it is getting stiff, do not lean on the key. A key broken off in a fuel cap leaves you unable to refuel as well as unable to ride.

Lost key on a DR650S or DR200S

We confirm ownership from your photo ID and the registration or title, then cut a key to the bike. On a DR200S we run it through OFF, ON and LOCK and open and close the fuel cap. On a DR650S we check it in the ignition and in every other keyed lock on the bike. Suzuki's DR650S owner's manual lists a key, an ignition switch, a fuel tank cap and a helmet holder in its controls chapter, so those are the places we look.

Dual-sports are often bought used with one tired key. If that describes yours, have two cut from the lock while we are there. A second key kept in your riding gear is a simple backup for a bike that goes a long way from pavement.

Where to find the key code

Suzuki supplies the key number with the original keys on a small plate or tag, and a key can be cut from that number. On a used DR the plate is often long gone, and the key is then cut from the lock on the bike.

What to have ready

Have this ready when you call or text

  • Year, make and model of the bike
  • Where the bike is parked
  • Whether you have any working key, a broken key or a key code
  • Photo ID and registration or title (we verify ownership before making a key)

Suzuki DR650S and DR200S key FAQ

Does a DR650 have a chip key?

No. The DR650 is carbureted and uses a plain mechanical key with no immobilizer.

How do I open the gas cap on a DR200S?

Insert the ignition key and turn it counterclockwise, then turn the cap counterclockwise and lift it off. To close, turn the cap clockwise, then the key clockwise, and remove the key.

How does the steering lock work on a DR200S?

It is the LOCK position of the ignition switch. Turn the handlebar fully left, push the key down, turn it to LOCK and remove it.

Is there a seat lock on the DR200S?

Suzuki's manual does not describe one. It covers removing the seat along with the frame covers as a maintenance procedure.

Is the DR-Z400 covered here?

No. The DR-Z400S and DR-Z400SM have their own page because their key setup is different.

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